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Forklift Online TCR

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Test PME TCR
Forklift, Grab-Bale Clamp, Order Picker, Reach Truck, Turret Truck
Safety Checks
Operation
Operation
Shutdown
Finish
Company & Operator Details
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Equipment Details
 

Performance Criteria
Unit 1 - Conduct Pre-Operational Checks
Elements
- Capacity plate on Forklift and compliance plate on attachment
- LPG compliance plate, cylinder date and condition and secured correctly (if applicable)
- Underneath forklift fluid / oil leaks
- Warning decals
- Condition of fork arms / attachment /locking pins
- Mast assembly & back rest condition
- Tilt and lift systems check for damage/leaks/wear (Hydraulic Rams)
- Structure and overhead guard (Falling Object Protection & Roll Over Protection)
- Tyres condition and pressure
- Engine oil / Hydraulic oil level
- Brake fluid / Power steering fluid (If accessible)
- Coolant
- Battery water level and connections
- Transmission oil (If accessible)
- Fan belt obstructions
- Air filter indicator (if diesel)
- Condition of seat and seat belt
- Mirrors clean & not cracked
- Hydraulic lines for any damage
- RFT Scanner or other electronic devices Attached & Secured
- Fire suppression system / Fire Extinguisher (If fitted)
- Attachment condition - Attachment pins / chains / secure fittings
POST START CHECK
- Adjust seat and mirrors
- Identify controls
- Functioning Lights & Reversing light (if fitted) (Test)
- Forward & Reverse movement
- Warning devices – Horn / Reversing Beeper (Test)
- Gauges (Check)
- Brakes and hand brake (Test)
- Steering (Test full lock to lock)
- Attachment functionality
- Functioning hydraulic lever controls (Test)
Unit 2 - Attachment Use
Elements
- Checks Capacity plate is readable and ensures correct forklift capabilities
- Checks for attachment compliance plate and is readable
- Has been approved for the use of attachments
- Ensure correct forklift use for attachments
- Can explain 3 elements for checking before using any attachment
- Understands correct procedure for use of safety cage
- Understands lever control lockout process for safety cage
- Selects the correct forklift / attachment for the correct task
- Understands requirements for the use of a Jib attachment
Unit 3 - Inspect Site and Work Plans
Elements
- Checks for obstacles / hazards / ground condition
- Apply controls for obstacles / hazards / ground conditions
- Know and use site Traffic management procedures
- Wear required PPE (High Vis, Safety glasses etc)
- Understands stacking height requirements
- Identifies rapid roller doors and the correct procedure for entry(If applicable)
 
Unit 4 - Equipment Operations
Elements
- Seat belt is worn correctly
- Check over both shoulders prior to reversing
- Observe - Checks corners / blind spots / pedestrians / traffic
- Smoothness of vehicle operation
- Acceleration sense
- Correct use of warning devices
- Maintains safe distance from other vehicles and pedestrians
- Enter / Exit load smoothly without biding
- Load positioned correctly relative to attachment before lifting
- Load placed in stack location correctly
- Load removed from stack location correctly
- Load stacked correctly
- Raise forks / attachments correctly
- Lower forks / attachments correctly
- Ensure Attachment is lowered to correct travel height
- Load traveled at correct height (below axle height)
- Speed - Travel speed to conditions
- Control - Maintains safe control at all times
- Ensure correct use of Park brake
- Ensure correct control used
- Ensure checks of rear end swing
- Good steering control
- Observation and Planning used
- Confidence Level
- Ensure understands correct use of LOTO
- Ensures load is secured
- Demonstrates knowledge of racking limitations (If applicable)
- Good attitude towards forklift safety & operations
Unit 5 - Obstacles & Control Checks
Elements
Remove load from block stack/racking location and relocate into block stack/racking location at a different level.at the Trainers request
- Empty load from a block stack/racking location
- Replace load back into block stack/racking location

Three (3) varied loads suitable for the M.H.E weighting at least 50% of the rated capacity.
- Lift 1: From Floor
- Lift 2: Medium Level. (Not less than 50% of machine's height capacity)
- Lift 3: High Level. (Not less than 75% of machine's height capacity)
 
Unit 6 - Shutdown Equipment
Elements
- Parks Forklift in correct location
- Lower fork-arm / attachments to the ground
- Appropriate gear is selected when parking the vehicle
- Applies Park Brake
- Engine power is turned off
- Understands LPG cylinder valve shut off
- Battery connected to charger (if applicable)
UNIT 7 - Secure the Site
Elements
- Understands where not to park a forklift
 • First Aid facilities /Refuelling Station
 • Access points / Emergency Fire Exits
 • Walkways / Blind Corners
- Mounts / Dismounts Correctly (Using 3 points of contact)
Unit 8 - Refuelling / Battery Charging
Elements
- Shuts down forklift as per shutdown procedure
LPG
- Correct PPE worn when refuelling LPG cylinder
- Follows SWP when refuelling forklift
Electric
- Follows SWP when connecting to a battery charger
- Follows SWP when disconnecting from a battery charger
- Understands when to top up battery water levels(before Charging)
- Understands correct emergency procedures
 
Unit 9 - Questionnaire
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Final Outcome

Signatures
On signing this training/assessment course completion form, it is acknowledged that the above-named training course has been completed by the named Operator.
 
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